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Conveyorized Tunnel Washer With Bulk Water Removal Section

Model No: T800+1SB

The T800+1SB is a single lane continuous type tunnel washer, which Is designed for medium to large sized operations in industries such as food production, poultry & meat plants, bakeries, or distribution center’s.

Blower Module Sections
304 Stainless Steel
Chemical Auto Dosing
Cold Water Chemical Rinse
Heating Options
High Flow SS Pumps

Conveyorized Tunnel Washer With Bulk Water Removal Section

Model No: T800+1SB

The T800+1SB is a single lane continuous type tunnel washer, which Is designed for medium to large sized operations in industries such as food production, poultry & meat plants, bakeries, or distribution center’s.

Blower Module Sections
304 Stainless Steel
Chemical Auto Dosing
Cold Water Chemical Rinse
Heating Options
High Flow SS Pumps

The T800+1SB is a single lane continuous type tunnel washer, which Is designed for medium to large sized operations in industries such as food production, poultry & meat plants, bakeries, or distribution center’s.

Its designed to wash a whole range of containers such as plastic trays, meat lugs, sheet pans, bakery trays, lidded boxes, buckets, or medical waste containers.

The T800 is a two-tank machine and is supplied with a heated re-circulated chemical wash, a re-circulated high temperature rinse at 185°F and ends with a fresh water sanitizing chemical rinse, its ideally suited to high care applications where further temperature and chemical sanitizing processes are required, a single stage bulk water removal section is also fitted to remove any bulk water left on the containers.

Operational Design

A soiled tray or container is loaded on to the infeed of the wash tunnel and gently pushed into the machine where a stainless-steel chain type conveyor with lugs picks up the tray and conveyors it through the machine at a speed selected by the operator.

The trays are conveyed through two dedicated re-circulated tanks one is a heated wash tank complete with an automatic chemical dosing system which works from a conductivity probe.

The second tank is a re-circulated high temperature hot water rinse designed to give a heated sanitizer rinse.

Water is pumped from both tanks by stainless steel head pumps to a set of dedicated wash and rinse manifolds positioned 360° around the soiled tray, food grade curtains in the wash tunnel separate both zones preventing splash over from each tank, conductive level probes are fitted in both tanks where the water level is maintained and automatically filed where needed.

Filtration is achieved by a set of double removable filter type drawers installed in each tank, as an option the filtration can be upgraded to our automatic rotary filter unit.

A fresh water final rinse with a sanitizer chemical additive doser is also installed which gives a chemical rinse should this be required, if needed this can be isolated.

Heating

Various types of heating can be utilized on the T800 tunnel washer, electrical immersion type heaters, steam by means of indirect steam plate exchangers, direct steam by injectors or finally gas heating by heavy duty coils fitted within the wash tank.

Bulk Water Removal Section

The T800+1SB is supplied with a single stage bulk water removal section for removing excess water from the totes, a 10hp blower fan is mounted on the top of the machine canopy within a stainless-steel enclosure, where ambient air is drawn in and delivered through stainless steel piping to stainless steel air knives positioned around the tray for best removal of bulk water.
Access to the blower chamber is by an electrical interlocked side access panel.
For increased drying additional blower modules can be fitted as an optional extra.

Safety Features

Our range of industrial washing machines are designed with numerous safety features in mind, and risk assessments are thoroughly conducted on each product we offer and supply.

All the stainless-steel access covers have electromagnetic door switches which when opened cuts the pump and stops the machines operation until it has been reset.

Emergency stop push buttons are fitted on the infeed and outfeed and are monitored by an emergency stop pushbutton mounted in the main control panel.

Sanitary Design

As with all our machines the T800 Tray washer is built using all the hygienic principles applied to all our equipment thus eliminating potential bacteria and pathogen breeding traps.

Customized Solutions

As with all our equipment we can customize our equipment to your specific individual needs, all of our machines can be integrated with a range of options to wash different type of containers or tanks.

Blower Module Sections
304 Stainless Steel
Chemical Auto Dosing
Cold Water Chemical Rinse
Heating Options
High Flow SS Pumps
High Temp Rinse
HMI Controlled
Hygienic
Water Saving
SS Fan
Re Circulated Hot Rinse
Re Circulated Hot Wash
Stainless Steel Belt or Chain
1000 Trays Washed

Features

MACHINE SERVICE DETAILS ELECTRICAL HEATED MACHINE:

ELECTRIC:

480v 60Hz 3 phase 4 wire 161 amps/phase FLC.
24 V DC control circuit.

WATER

1 x 1” NPT Inlet
1 x ¾” NPT Inlet

30 – 45 psi inlet pressure (Hot preferred, if available).
30 – 45 psi inlet pressure @ Ambient for sanitizer tank

DRAIN

3 X 2” Outlets

Gravity only.

STEAM EXHAUST

1 x 10” Diameter outlet

Nominally 650CFM @ 1” wg.

MACHINE SERVICE DETAILS STEAM HEATED MACHINE:

ELECTRIC:

480v 60Hz 3 phase 4 wire 39 amps/phase FLC.
24 V DC control circuit.

WATER

1 x 1” NPT Inlet
1 x ¾” NPT Inlet

30 – 45 psi inlet pressure (Hot preferred, if available).
30 – 45 psi inlet pressure @ Ambient for sanitizer tank.

STEAM

1 x 1” NPT inlet
1 x ¾” NPT Outlet

45-70 PSI inlet pressure.
1 x 225 lbs. per hour for the wash plate coil heat exchanger.
1 x 145 lbs. per hour for the hot rinse direct injector.

DRAIN

1 X 2” Outlet

Gravity only.

STEAM EXHAUST

1 x 10” Diameter outlet

Nominally 650CFM @ 1” wg.

MACHINE SERVICE DETAILS GAS HEATED MACHINE:

ELECTRIC:

480v 60Hz 3 phase 4 wire 40 amps/phase FLC.
24 V DC control circuit.

WATER

1 x 1” NPT Inlet
1 x ¾” NPT Inlet

30 – 45 psi inlet pressure (Hot preferred, if available).
30 – 45 psi inlet pressure @ Ambient for freshwater rinse.

GAS

1 x ¾” NPT inlet

7-14” wc inlet pressure.
240kw maximum (820,000 BTU/hour)

DRAIN

2 x 2” RJT Outlet

Gravity only

EXTRACTION

1 x 10” diameter outlet

Nominally 650CFM @ 1” wg

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Custom Quote

Our team of sales engineers stand ready to assist you, however, for a faster turnaround, please provide details on your requirements adn we will provide a detailed accurate proposal based on your specific needs.
Market leaders in North America for the innovation of stainless steel hygienic equipment. We supply changing room equipment, hygiene stations, production essentials, material handling lifters and dumpers, processing equipment and industrial washing systems. Our customers are predominantly within the food processing and hygiene-conscious industries.
Keep up to date with the latest in material handling solutions!

101 Tierney Way
Winchester, KY 40391

951-808-4376

sales@cmpsol.com

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