Dump Buggy High Capacity Mixing Tumbler
CM Process Solutions dump buggy tumblers have been specifically designed to revolutionize mixing processes in food, beverage and pharmaceutical manufacturing, our dump buggy tumbler offers high quality consistent and safe mixing of products such as pasta salads, RTE (ready to eat) meals and protein products like chicken, ribs, and pork loins.
CM Process Solutions dump buggy tumblers have been specifically designed to revolutionize mixing processes in food, beverage and pharmaceutical manufacturing, our dump buggy tumbler offers high quality consistent and safe mixing of products such as pasta salads, RTE (ready to eat) meals and protein products like chicken, ribs, and pork loins.
Streamlined Operational Design
The TT3 dump buggy tumbler is designed to handle both 400 lb. (200 liter) and 600 lb. (300) liter dump buggies commonly known in the food processing industry as Euro style buggies, v mag carts, meat trolleys, v edge dump buggies, and tote bins, its unique bi-directional mixing method ensures there is no “dead spots” within the mix that often occur as part of z blade or paddle mixing, by eliminating these paddles or blades, delicate products can be mixed effectively with a significant reduction in product damage.
The TT3 is supplied with a vacuum system to infuse and marinate products such as chicken muscle, wings or pulled pork, this style of mixing can offer a significant reduction in marinating time and improve overall final production results.
A 400 lb. or 600 lb. v mag trolley is simply loaded into the machine and the chosen set recipe can be selected from the HMI on the control panel.
Increased Productivity & Operational Benefits
The TT3 mixing method increases productivity by not only proving a shorter mixing time but with its one-person operation ensures the process can be carried out quickly and efficiently without a drop in the quality of the product.
Programable and stored recipes accessed within the HMI provide the operator complete full control over every single cycle.
As consumer habits change and industry trends grow our tumblers have proven their versatility time and time again.
Operational Safety Features
As with all the equipment CM Process Solutions offer, our dump buggy tumbler is designed with complete operator safety in mind with risk assessments and FEA (Finite element analysis) studies thoroughly conducted on each product we supply.
A number of safety features are incorporated to ensure the safe and efficiency use of our dump buggy tumbler, features like electrical interlocked doors and emergency stop pushbuttons mounted within the machine ensure the safety of the operator.
Sanitary Design
Here at CM Process Solutions, we recognize that one of the biggest concerns and challenges in the food processing industry is sanitation, all of our machines and designs are constantly evaluated to ensure we are on top of best practices, our dump buggy tumbler is no different.
The dump buggy tumbler is hygienically designed and manufactured from 304 grade stainless steel, and built to IP65 standards making them suitable for use within the food processing industry, the tumbler has a cycle clean feature which is selectable on the HMI screen, the operator simply presses the clean cycle and then the machine positions the hood where it can easily be cleaned and hosed out by the operator, this allows for extremely quick product changeovers which are ideally suited to companies that handle a large amount of SKU’s.
The cleaning of the tumbler and one v mag trolley is considerably quicker than the cleaning of a ribbon blender and say 5 v mag trolleys, making it a fast effective production flow than using a standard ribbon blender or marinating tumbler.
Aftersales And Spare Parts
We understand there are many options and choices for our customers when selecting equipment, here at CM Process Solutions we believe in long term partnerships and ensuring that our customers have complete faith in our product offerings, to support our customers we keep a constant critical supply of components at our Winchester location, however we do recommend the purchase of simple critical spare parts list so that in the event a wearable item fails the dump buggy tumbler it can easily be placed back into production with little disruption to production.
Whether its requirement of spare parts, equipment breakdowns, training, or maintenance, you can rest assured that we at CM Process Solutions are readily available to provide additional support as and when its required.
Come test with us.
CM Process Solutions dedicated 6000 sq feet showroom is located just outside of Lexington KY in the beautiful bluegrass and horse country, we have many different solutions for customers to come, view, run trials and tests on our dump buggy tumbler and see the complete single dump buggy solution in operation, giving you the confidence to see the results firsthand before making that decision.
Alternatively, if you cannot make that trip then we can do a trial with or without your product and send video documentation of the performance.
Processes
Coated Meat Joint
Marinated
Ribs
Marinated Chicken Pieces
Noodle Ready Made Meals
Pasta
Salads
Couscous/Grain Salads
Potato/Veg Salads
Slaws &. Crunchy Salads
Coated
Wedges
Spice Rubs & Seasoning
Mixed/Coated Snacks & Nuts
Specialist Granola Mixes
Speciality Tea Blends
Toppings & Sprinkles
Protein Powder Mixes
Pigments & Cosmetics
Product Features
- Produce a consistent quality recipe, with no 'Dead Spots' within the mix.
- Bi-directional rotation method of mixing products, without harmful paddles or blades.
- Mixing, coating, marinating and infusing - For use with warm or cold product.
- Vacuum assist system to marinate products such as chicken muscle, wings, or pulled pork.
- Programmable recipes accessed within the AB HM provide the operator complete full control and exact detail every single cycle. Stores up to 50 programmes with USB download facility.
FAQ's
The TT3 tumble is very simple to operate with clear graphical instructions on the HMI screen, warning and fault indicators appear on the HMI screen when any user intervention is required.
The vacuum attachment on the tumbler connects to the tumbler hood, and pulls air from the mixing chamber, clear instructions are given on the HMI screen, if required within the recipe the v edge buggy will seal against the hood the door is unlocked and “Apply vacuum” instruction will appear on the HMI screen, when the vacuum has been applied and the continue button will resume the program.
When the mix is complete the door is released for the vacuum to be removed using the hose attachment, when the vacuum has been removed the door is closed and the “Continue” button pressed which completes the cycle.
The tumbler is designed to accept any dump buggies that are manufactured in accordance with the DIN 9797 standards, if there is a doubt your Euro style buggy will be suitable then please contact CM Process Solutions who will be happy to assist.
The control panel and related electrical components are manufactured for use in a hygienic wash down area, the panel enclosure is rated to IP65 making it suitable for low pressure wash down.
Here at CM Process Solutions, we have a dedicated 6000 sq feet show room where customers can visit and trial a whole range of our equipment such as boot washers and hygiene stations, tippers and tilters and industrial washing machines, we also have a Euro buggy tumbler available for testing giving you the confidence to se eth results firsthand before making that decision.
We recommend you ship some of your product you wish to trial and if you cannot make the trip then we can send you video documentation of the performance.
